Forge refractory coating Then circular pieces for the front and rear. There is no sign of cracking. For me in my forge, I am just not sure I can tell that much of difference. It You first need rigidiser for the ceramic wool (sodium silicate aka waterglass) and a coat of high temperature refractory (like satanite). The bricks are very strong, even when Starting with the Forge Shell, the metal container holding the refractory forge liner. 30 with Subscribe & Save discount. This is the second refractory coatEverything is basically the same as the first coat but you do not sp The refractory coating that we paint over it (satanite, ITC or Zircoat) reflects heat, not retains it. Part 3 to my how to set up mr volcano hero 2 forge kit. ITC-100 HT Ceramic Coating is a versatile high temperature coating that has proven to achieve outstanding energy savings and refractory protection. Follow the included instructions to Once in the forge, I lightly sprayed water to the inside surface and I then thinned some ITC-100 refractory cement with water. and I now prefer to make them more like Wayne is suggesting. Even if it's rated to 3,000 f. It's purpose is to slow heat loss through the liner and forge walls and doesn't withstand direct exposure to propane flame very well. 2" thick so used that, coated with castable refractory (forgot which kind) that i got from a nearby pottery place. Let cool overnight, and check for cracks. The insulation in the furnace is crispy but still kind of soft and have plenty of give to it. Buy 5 Pound Refractory Cement – 3000F Rated - High Temperature Refractory Coating for Ceramic Fiber Blanket Lining in Forge, Kiln, Smelting Furnace: Firing Accessories - Amazon. ive just built a new forge and know that i need to coat the inside with some kind of coating, all my other forges were just left as kayowoll. I have had teen age students coming to my shop for 6 years and my forge is still in good shape. When ITC-213 is applied and top-coated with ITC-296A, the heat loss between the hot and cold faces of 1/8" thick steel is reduced by 1050°F. Fire ITC 100 HT is a versatile high-temperature coating rated up to 5000℉ proven to achieve outstanding energy savings and refractory protection. I’ve bought supplies from Zoeller forge several times, I recommended them. Save fuel, faster heats, safer surroundings, protects other refractories from heat, oxidization, abrasion and flux. Thing is, they only use 1 inch of thermal blanket and no interior refractory coating, so I do have some ITC-100 coming my way as well as hard firebricks for forge floors, but I do need a bit of extra wool to insulate it a bit better if I so choose. 683. Pros. Simond Store 5 lbs. This is the second refractory coatEverything is basically the same as the first coat but you do not sp Best Gas Forges for Knife Making. refractory coating can cover a 12. " This may be a good description of how rigidized ceramic fiber is supposed to be, but I have not worked with rigizider so I could not say for sure. A versatile high temperature coating that is proven to achieve outstanding energy savings and refractory protection. Rated up to 5,000 degrees F, this material reflects radiant heat back into the furnace, kiln or forge to achieve high temperatures ITC-100:Infrared reflective refractory coating. I am running my forge with mizzou and no coating over it. 8/24 Aremco’s refractory coatings offer the ultimate protection of high temperature components once you get your initial coating down you can slow fire it, if you do it will bubble in the thicker spots, on my forge I just chipped the bubbled areas away and it still left a coat on the wool, cracks are easy to fill and its easy to get your hands on it, I haven't lined with ITC 100 yet so I'll do one more lining of the Meeco's heat it, rasp Hello everyone, I first have to say that I am brand new to forging, so I'm sure some of my terminology may be laughable. 1 out of 5 stars. By kozu December 5, 2011 in Insulation and Refractories. They soak up all the heat and make it take a long time to come up to temperature. REFCOTEC produces Industry Leading Refractory Coatings and custom formulates Heat Resistant Products for the Foundry and Refractory Industry. Canadian Forge in Alberta, to see if they can provide more information and generally how much they suggest for that furnace, I can't imagine they've not had anyone ask before. A little extra on top of your investment already, but this will Heat Guard Refractory Coating: Heat guard Refractory Coating is water based refractory coatings. 5 Best Refractory Cement for Forge in 2020. Plaster rigidized fiber with refractory like Kastolite 30. ITC-100 is known for its ability to reduce fuel costs and help your forge reach higher temperatures in a quicker time frame. . Patch any and fire again to dry the patch. Quick View. Required fields are marked * What is it designed for? Coating the surfaces of moulds prior to pouring the molten steel/iron on top of it. ) After the forge has been coated with refractory and you've gone through the heat up and cool down process to cure the refractory, you are now ready to put in the IR Reflector. Jeremy is right . purchase. 6% Alumina; Kastolite 30 LI Refractory (4. 95 Hi! I've started building a small gas forge using ceramic fiber for insulation. I’m a little overwhelmed with all the recommendations online for rigidizer and refractory cement. It can be used alone or as a base coat for other ITC products. All of the refractory qualities are mainly in the wool. I have 5lbs of alumina oxcide 5lbs of zerconium 3lbs of silica sand 2lbs of kaolin clay and a big xxx bag of cat litter with the sodium hydroxide to go with it. Hi-Quality 2300° F Refractory Wool for lining forges, fireplaces, pizza ovens, melting furnace, chimneys, kilns, and more. This prevents buildup which could affect the forge’s performance. Cage: An external metal support structure for multiple position furnace/forges. 1-2" thick castable). I'm using this mostly since I have it, found a pail of it locally for cheap ($20 instead of the $45+ it normally goes for). From what I've seen on the forum, is your brick forge hard or soft firebrick? thats a decent burner, so the problem is not with it. I see people talking about firing their insulation to Hello everyone, I've set out to get my single atmospheric propane burner forge to foster forge welding temperature. Thats what I'm going to do here I've been playing with a homebuilt propane forge and another one at the local university, While I have never operated a propane forge, it is my understanding that you need to apply an IR reflective refractory coating like ITC100 to the inside of your forge before it will reach welding temperatures. Satanite is a refractory cement that you coat the inswool/kaowool with. I let my initial coating dry for 2 days with a shop fan blowing on it. Brand: SCULPTCRETE. Coated that with ITC100. make the satinite layer about a quarter inch thick, or you could do the two inches of kaowool, and then an inch of castable refractory, then coat that with the Itc. A great refractory for wood-burning stoves, heat-treating ovens, pizza ovens, aluminum and brass foundry lining, glass kilns etc. So can I get away without it, or is it in my best interest to Yuzhou Xinyuan Refractory Co. Guides To Industrial Art. 48. I The best blacksmith forge, best propane forge, best coal forge, and best induction forge for blacksmithing. 5 Inch x 9 Inch, Pack of 12, Soft Fire Bricks for Wood Stove Pizza Oven Fireplace Forge Furnace Jewelry Soldering, Heat Insulation Block I plan to make a gas forge using either a coffee can or smaller with a 1-2" coating of cement, rather than use the kaowool as it isn't available locally and I'm sort of chomping at the bit here. ITC Ceramic Coatings can come into contact with molten metal without being destroyed, providing longer life for tools used in the knifemaking and metalworking processes. The coating is used as a covering for ceramic fiber Sealing and high-emissive coatings for ceramic fibers and other refractory surfaces. Rated for 3000°. Mr Volcano Hero 2 (Best Overall); Simond Store Single Burner (Best Single Burner); ATkrou GY200 (Best for Heat Treating); Simond Store Triple Burner (Best for Long Knives); Hell’s Forge Single Burner (Most Durable); Mr Volcano Hero (Best for Beginners); Note: We chose these gas forges based on a variety of criteria, including price, No point in coating both layers of ceramic blanket. Hi, I'm still debating on how will I build my forge! I've read a lot on it and thought I would make the kaowool + satanite + ir coating. The selection methodology was rigorously guided by decision science principles, seamlessly integrating multiple attribute decision making (MADM), principal component analysis (PCA), and hierarchical Name: Simond Store 5 lbs. It reflects radiant heat to the hot zone from the insulation surface that reduces the energy needed to achieve the ITC Ceramic Coatings protect forge refractory and knife making equipment from the harsh environments to which they are exposed. From my research I’m pretty sure I’m supposed to rigidize the kaowool and then line the inside of my forge with a refractory Optional: Refractory coating. Increase your efficiency by up to 40%. Tomorrow I will coat the interior with ITC100. Ceramic fiber is quite fragile so many people recommend coating it with ITC100 to protect it and improved insulation. 4. This worked great for about 8months. ITC Ceramic Coatings can come into contact with Best Refractory Cement, Mortar, and Refractory Coating For Fire Bricks. Making it 4400 cubic centimeters or 268 cubic inches. Li is an abbreviation for low iron (0. $16. It just takes longer to come up to heat when you are using all solid material. 6% Alumina; Kastolite 30 and Mizzou Castable Plus can often used in place of each other and are both great This forge is capable of reaching 2300 degrees Fahrenheit and comes with a container of HELLCOAT 3000 refractory coating which will ensure longevity under high temperatures. Kast-O-Lite 30 LI+ 3000°F INSULATING Castable Refractory. Greentherm 26 AM Insulating Soft Firebrick. We apply coating of Hellcote 3000 refractory to seal the Kaowool insulation, ass Coating both products with ITC 100 adds functional heat tolerance, performance and efficiency. It is used as a covering for Notes: Satanite is commonly sold with online packages for use as a wool coating. etc. 5 hours @ 28psi the other day). It is an excellent cement to be used for thicker joints. Coat with fumed silica solution as thick as allowed on second layer only. This makes the wool rigid, making the application of the satanite easier. 50 High Temperature Refractory Cement for Ceramic Fiber Insulation Blanket in Blacksmithing Forge - Heat Guard for Propane Forge, Kiln, Smelting Furnace, 3270F Rated. Setting up the Hell’s Forge MAX double burner propane forge (not a sponsor). 4 out of 5 stars 8 ratings | Search this page . Great for lining a forge. To improve your forge’s efficiency and increase its maximum temperature, you can optionally apply ITC-100 high temperature ceramic coating to your forge. Much better than my first forge made with just castable refractory. The woll is about 1 1/2 inch thick. It is to be used only for indoor fireplaces. 5mm) MS Forge Internal Dimensions 3. I know people ask about refractory coatings all the time, but I couldn't find an answer This versatile high temperature ceramic coating can be applied to a variety of gas forge materials: ceramic fiber blanket, fiber board, refractory brick and castable refractories. 5' $108. There are instructions of how to properly fire the coating after allowing 24hrs to Refractory Coating for Ceramic Fiber Insulation in Blacksmithing Forge, Kiln, Smelting Furnace. Search this page . Satanite Refractory Amazon. 5 Pound) Coating Forge Foundry Furnace Mortar Cement 3000F Temp Rating lb . You only need a 1/6" of the ITC-100. I know everybody has a prefered DIY refractory formula, and most DIY solutions are not as great as commercial ones. #forge #metalworking #blacksmith #forging Affiliate links below, I earn This is my first attempt at building a forge. Saves gas and wear n tear on the burners and the forge lining. ║ Refractory Coating Heat-Guard ║ The refractory coating is used as a cover for ceramic fiber insulation or any refractory products. Once the refractory is cured, apply a thin coat of ITC-100. It provides high insulation value for the forge shell. Refractory cement will increase the insulating value but more importantly it will prote Bricks are rated to over 3000°F and ITC coating is rated to 5000°F Special thin cut Bricks are popular as sacrificial forge floor liners. I've been reading a few threads that seem to indicate that I should put a layer of Kastolite-30 on top of the rigidizer and some sort of UV coating as well. Share More sharing options Followers 0. $147. 55. In the Refractory mortars like Sairset and Satanite are easier to use, since you just paint it on. I've been trying to find a solid answer to this all morning and haven't been able to pin anything down. Third Project-Visited my local scrape yard and brought home a 30" x 30" x 6' angle iron stand that will become a coal fired forge someday, also found a brake drum and 20# of various bar and Run the forge on HIGH until the forge is glowing inside. 99. Kaowool with just enough refractory to coat the fibers is all you want in there. com for Heat guard Refractory Coating is water based refractory coatings. This is the second refractory coatEverything is basically the same as the first coat but you do not sp Concrete does NOT belong anywhere near the heat of a gas forge. be/hqFDRBZZPWQ as a guide along with the iforgeiron. Shop for Mr Volcano Mizzou CASTABLE Plus Refractory Cement on Ubuy Nederland. Oval-shape double burner for high and consistent temperature; Size is The liner currently in the forge appears to be fiberboard with a coating of some sort and is only 1" thick,it is in bad shape with the coating falling off and the fiberboard crumbling. The inner dimensions of the forge would be 20cm by 20cm by 11cm. Coating plate steel with ITC-213 reduces heat conduction by 300°F (at forging heat). HWI's high strength version of Sairset. Refractory Coating Heat-Guard for Ceramic Fiber Insulation in Blacksmithing Forge, 3270°F High-Temperature Heat-guard for Propane Forge, Kiln, I had originally bought this to fill the gaps the refractory that came with the forge didn't cover, HIGH TEMPERATURE REFRACTORY COATINGS Technical Bulletin A5-S5 Aremco Products, Inc. The refractory coating helps to keep heat inside the forge and prevents it from escaping, thus minimizing fuel usage. ENHANCED EFFICIENCY: This wet refractory cement protects the wall insulation inside the kilns, furnaces, or combustion chamber and prevents heat loss thus saves fuel or power. After curing the first coat, a second coat can be applied. But you want to make hooks n leaves. area. Use Katrikote of Plistex. Refractory Coatings Resin Systems Sand Additives Additional Products. Refractory Coating for Forge Efficiency. Features. 41 / Ounce) Get Fast, Free Shipping with Amazon Prime. com for I plan to make a gas forge using either a coffee can or smaller with a 1-2" coating of cement, rather than use the kaowool as it isn't available locally and I'm sort of chomping at the bit here. Cure the refractory coatings. supplier or maintenance company, Coated Refractory Uncoated Fire Bricks Uncoated Ceramic Fiber HiE-Coat™ 840-C applied to ceramic fiber module. 90 $ 51. My current forge is 3000 kaowool inside coated with plistix and castable refractory floor. Refractory Coating Heat-Guard for Ceramic Fiber Insulation in Blacksmithing Forge, 3270°F High-Temperature Heat-guard for Propane Forge, Kiln, Smelting Furnace 3. This propane forge was purchased from eBay and unboxed in another video. Second edit: while you’re patching the cracks, apply a thin coat over the entire refractory surface. 26. , available in both this 2" and 1. 3. That will generally give you a forge that heats and cools much faster - it doesn’t add as much thermal mass to the insulation. 5 Inch x 9 Inch, Pack of 12, Soft Fire Bricks for Wood Stove Pizza Oven Part 3 to my how to set up mr volcano hero 2 forge kit. Thin bricks heat up faster, saving fuel and space. KS-4V Plus Castable Refractory (KS4V) 1" Thick 2600°F REFRACTORY WOOL Forge Liner (8#) from $10. Other air drying refractory mortars to consider include: Sairset 3000 Mortar, an industry gold standard @ 3150°F. I live in a rural area so shipping is killer. About 1/4" of satanite over the wool is normal. Add To Cart. ceramic coatings ceramic coatings. Basic process but I wish I had clea You can also go with rigidizer + thin top coat of refractory like plistix 900f, rather than a heavier refractory cement. It seems great and I've put the fire wool (not sure correct name) in and then coated it with the rigidizer that came with the forge. covered with. Hence, I have the best of both worlds. Brand: MR VOLCANO. Building a forge with the castable refractory will build a tuff forge that you are not going to poke holes in and that will last for years. Reply to this topic; ITC-100:Infrared reflective refractory coating. It is used for Vesuvius Super 3000 is a wet, high-strength, air-setting fireclay refractory mortar rated to 3100°F. 2600 Degree Insulating Firebrick for insulating or reflecting heat. 36 Mortar. But now I've seen Wayne Coe forge on his Web site which is made from castable refractory over kaowool! I've not seen a lot of this kind of forge on the Web but Buy Simond Store Rigidizer for Ceramic Fiber Coating, 2300F 2400F (1315C) 1"X24"X25', High Density Fireproof Insulation Blanket for Forge, Foundry, Furnace, Kiln, Wood Stove, Pizza Oven, Dishwasher Simond Store is a well-known brand that has extensive experience and expertise in refractory products. HellFire Mold Mix & Refractory Coating for Lost Wax Bronze, Metal Casting/Glass Casting & Slumping/Forge & Foundry Refractory Coating & Repair / 1 Gallon mix . As I understand it, The mortar coating on the wool is primarily there just to keep the fibers of the wool from going air born. com: Ceramic Fiber Insulation Blanket - 8# 2400F - 1" x 24" x 75" and 5lbs. On a side note, uncoated ceramic wool will melt when exposed to molten borax. as I said to you in another thread, kaowool does not necessarily require a refractory cement coating. com: Industrial & Scientific Nelyrho Blacksmith Forge Starter Kit with Dual Burners, Made of Stainless Steel, We compiled, assessed, and ranked refractory high-entropy alloys (RHEAs) from the existing literature to identify promising coating materials for hot-forging dies. Kaowool is a good insulative, but even coated a very poor structural surface adding something structural makes it the oxidizing surface, but it will have far more thermal mass meaning it will take more time to heat, slowing the forge from getting up to temperature. 21. com Rev. The danger with ceramic wool, by the way, is not toxicity. Kast-0-Lite is a light weight insolating refractory. Stands up very well to flux; Discounts at 20lb to 50lb then more of a discount at 55lb (whole bag) Manufactured by Harbison Walker; 60. It is a Refractory Coating for Ceramic Fiber used for increasing the surface hardness of any flexible thermal insulation or refractory product like ceramic fiber blanket. If you notice any cracks or chips in the refractory coating, repair them with additional Optional: Refractory coating. I recommend that any gas forge have a top coat of an IR reflective product, even a commercially built forge. A forge must coated and protected with refractory cement in order to be safely used. 330. With Stand Temperature:2300° Fahrenheit; Normal Curing Time:24 Hours (Post application). Now it won’t melt my copper windings (tried for 2. No. ITC-100 is also more impervious to flux than Satanite alone and can help prolong the lifetime of your forge lining, though, for a highly flux resistant coating, check out our Bubble Alumina refractory. The bricks make great doors though. Follow the included instructions to apply this product. This Just recently finished construction on my new propane forge, I have it lined with k23 soft bricks on the sides and roof, and hard fire brick for the floor. Its only purpose is to make the wool more rigid to therefore make applying the next layer of refractory easier. Infrared reflective refractory coating. coating, can i pick someones brain on this matter, or any help thanks, sean. It is used for I have a gas forge,chili habanero dbl burner, what ceramic coating would be best, i have used itc 100, its a bit pricey, i have also heard about satanite for half the price and twice as much, this is for some repairs. We compiled, assessed, and ranked refractory high-entropy alloys (RHEAs) from the existing literature to identify promising coating materials for hot-forging dies. 3000 Degree Insulating Castable Refractory; Not as prone to cracking as some other refractories; Stands up very well to flux; Great for lining a forge, making a forge floor or casting the whole forge. $29. 2200 Free Quote. The 1 side ITC 100 HT coating heats even faster, with no downside, optimizing efficiency. Forge Body Construction 16 Gauge (1. We apply coating of Hellcote 3000 refractory to seal the Kaowool insulation, ass Then, optionally, coat with ITC. I just finished "painting" on the refractory coating that came with my Amazon dual burner forge. It seals the crack on the inside wall of the kiln, furnace or combustion chamber to prevent heat loss. ITC100 forge refractory coating -chileforge. 10. You can find refractory liner material at a number of places, try a HVAC, furnace, etc. Available in 1/8, 1/4, 1/2, and 1-pint jars. Kinda seemed to stay grey although I'm about to build my first gas forge and I have a question about refractory coatings. You can also go with rigidizer + thin top coat of refractory like plistix 900f, rather than a heavier refractory cement. It's a medium Strength Refractory (~2000 psi @ Very few people that forge as a hobby get in enough time at the forge to make this a practical scenario. Secondary note. About Us Capabilities Videos News Contact. Just the high temp blanket and a refractory coating. $7. I only use them for baffle walls. Refractory Coating (Heat Guard Coating) 3270F - Fireproof Insulation for Forge Wood Stove Kiln Pizza Oven Fireplace Furnace : Arts, Crafts & Sewing Many blacksmiths only apply a refractory coating when they first purchase their new gas forge. However, I was hoping that the refractory layer would be sufficient. Heat Guard Refractory Coating is water based refractory coatings which can resist temperature up to 3270°F (1800°C). This is necessary to extend the life and efficiency of your furn Aremco’s refractory coatings offer the ultimate protection of high temperature components used in the processing of ceramics, glass, metals, and plastics. Refractory Double Burner Oval Propane Gas Forge System Specifications Forge Type Double Burner Oval Forge (MS) Shape Oval Burner Double Burner Inside Floor 1” Thick Refractory Fire Brick – 2 Nos. I decided to line the forge with satanite with plans for a final coat of ITC coating, striving for forge welding temps. 50 $ 29. I used satanite refractory on my propane forge that was lined with insawool. something that is flux resistant. 3000 Degree Insulating Castable Refractory. Satanite Refractory Mortar, 3200 Degree (5 Pounds) $16. All my forges have been metal shell with Kayowoll inside. SPECIAL SALE - @ this price only while existing stock lasts! A Moderate-High Heat 2200°F refractory wool. I don't know about the recommendation against using it on hard refractory, guys have been doing that for a long long time successfully. 50 $0. no problem, but the deeper I dig into the murky waters of refractory "coatings" and "castables", the less certain I become. After rigidizing I plan to coat with simond Heat guard refractory coating. Download Specs Request Quote . Product. , 707-B Executive Boulevard, Valley Cottage, NY 10989 T (845) 268-0039 E aremco@aremco. Add to Cart. HEATGUARD REFRACTORY COATING. There are instructions of how to properly fire the coating after allowing 24hrs Apply the mixture using a brush to cover all exposed surfaces of the blanket. 4 3. refractory coating furnace; Page 1 of 2 1 2 Next > L98fiero Copper. Pyro-Paint™ 634-ZO. Enhance your setup with firebrick for We generally advise lining a forge with kaowool and then coating the face with a refractory coating to prevent it from shedding fibers in use A good example of how important proper terms are is the common mistake of buying "refractory cement" to line a gas forge. I built a small knife charcoal forge, my first one ever, and I was wondering about what the best homemade refractory recipe. This seals the refractory so that it does not produce airborne dust in use and also gives it a slightly more damage resistant skin. I would start the forge up just to get a little heat in there to speed up the drying. Matrikote is a flame face refractory putting it behind the material it's supposed to protect is like taking cover in front of the bullet proof shield. 99% of the youtube vids on gas forges are TERRIBLE designs and often downright wrong--seek better sources of information if that's the Hi, I'm still debating on how will I build my forge! I've read a lot on it and thought I would make the kaowool + satanite + ir coating. Used stuff not kaowool but something similar I got off a glass smelting guy/blacksmith. Available at my local hardware store. After waiting 2 days (4 hours t The refractory coating that we paint over it (satanite, ITC or Zircoat) reflects heat, not retains it. Water-soluble. Another thing I like about this particular forge is that it comes with two thick fire bricks for the bottom of your forge. ITC-100 3. But now I've seen Wayne Coe forge on his Web site which is made from castable refractory over kaowool! I've not seen a lot of this kind of forge on the Web but I just built my first gas forge, an 18" tube with 2" kaowool and a fire brick floor. 90 $207. Ceramic Fiber: Coating: Colloidal: I recently bought a devil forge 3 burner unit. Skip to content. 8 out of 5 stars 29 refractory coating furnace; Page 1 of 2 1 2 Next > L98fiero Copper. Products. Mr Volcano Hero 2 (Best Overall); Simond Store Single Burner (Best Single Burner); ATkrou GY200 (Best for Heat Treating); Simond Store Triple Burner (Best for Long Knives); Hell’s Forge Single Burner (Most Durable); Mr Volcano Hero (Best for Beginners); Note: We chose these gas forges based on a variety of criteria, including price, "refractory coating [] seemed like it lacked thickness. Coating of kiln furnace. In addition to the fire bricks themselves, there are a number of different products that can be used to I just finished "painting" on the refractory coating that came with my Amazon dual burner forge. Sean Inswool/Kaowool is a mineral wool insulation. 98. Continue Shopping. Your Cart is Empty. ITC-100 is a reflective refractory coating that is painted over the satanite. (For steel forge working environments our 2600°F wool is recommended, and have I like to build a forge with 1" Inswool (or what ever ceramic blanket that you have) then casting over it with about 1/2" of Kast-0-Lite 3,000 degree refractory. 5 lbs. Can't remember You first need rigidiser for the ceramic wool (sodium silicate aka waterglass) and a coat of high temperature refractory (like satanite). 90 ($0. This includes cracks in the refractory coating, blockages in the tuyere, or any loose parts. ) Lightly spray the cured 3000 Degree Insulating Refractory; Great for making ribbon burners, lining a forge, making a forge floor or making the entire forge. com W aremco. It can also be used as a clay coating for developing "temper lines" (hamons) on your blades. This is true both for forges where the kaowool will be coated in refractory cement as well as where it will be left bare. ITC-100 is also more impervious to flux than Satanite alone and can help prolong the lifetime of your forge lining. Remove all dust from previously coated ITC and dried surfaces. Yes? Next comes 2 layers of 1" 8lb. The shell is the container that holds the blanket, etc that makes the forge. It comes in a packing of ½ gallon and is buff-colored. Besides Wayne Coe's site you should do a Google search of this forum for "forge build" (the onboard search engine isn't that great) Hell's Forge now has 3 models to choose from: Single Burner, Double Burner, and now the MAX! Includes HELLCOTE 3000 REFRACTORY COATING which is rated at 3000F and shipped loose in powder form. com FREE DELIVERY possible on eligible purchases Refractory Cement is a heat-resistant material designed to line fireboxes and withstand very hot environments (2,000-3,000*F) such as firebox linings, ITC 100 HT Ceramic Refractory Coating for Forge or Furnace. I used Will Matthew's excellent video https://youtu. This will greatly increase the reflectivity of the refractory and make the forge more efficient and run hotter. I plan on completely sealing all of my ceramic blanket with Kastolite 30, and coating that with Plistix. pinterest; Refractory coating can be applied by customer; High density ceramic fiber . Forge Furnace With Hand Blower Pedal Type Handle Fan Blacksmith Vintage Style. It should not be used alone in a forge. The material works by reflecting radiant heat into the furnace, kiln, or forge to achieve high temperatures quickly and efficiently, it prevents heat loss thus saves fuel or power. Significantly more mass than a 1/4" surface coating. It prtects the blanket without the long heat up time inherent to solid refractories. So can I get away without it, or is it in my best interest to Make sure all of the kaowool is coated, including the ends. Ins-tuff Ceramic-Fiber Rigidizer 2. Forge gets to low welding heat in about 10 mins from cold. $20 on Amazon. com FREE DELIVERY possible on eligible purchases I'm wondering if I need any sand in the mixture. 5 Pound) Coating Forge Foundry Furnace Mortar Cement 2500F Temp Rating lb KAST-O-LITE: Amazon. Forge meta This includes cracks in the refractory coating, blockages in the tuyere, or any loose parts. 5 lbs. Next after the shell is the insulating refractory, whether 8lb. I would recommend considering doing that yourself. Working With Earth. ) The forge is usable after being sealed with rigidizer, but as I discovered, it's pretty easy to damage if you poke it with a bar so I decided to add a refractory coating as well. $124. Finee. the refractory will help protect the kaowool from damage, but will also make your forge somewhat less efficient as it absorbs heat and is less effective at reflecting heat back into the forge than un-coated kaowool. Perfect for larger projects Includes HELLCOTE 3000 Refractory Cement and brush (to be applied by buyer) Unique oval design allows for ideal exposure to the flame's "sweet spot 1" high-density rigidizer coated ceramic fiber blanket Includes (2) full size thick fire bricks (4. I saw mixed but generally good reviews for Meeco's Red Devil Refractory cement, so I put a thin layer over my 1" kaowool. 2” Page 11: Heat Guard Application Instruction Thinking about trying this as a protective coating. I have broken several of the K26 bricks but several people have reported good results using them. Where to buy blacksmith forges and fuels. It does not come with refractory. The propane tank will be the shell. The mortar is about a 1/4" thick and very hard. That being said, and as stated before, I am pretty confident in the application as a refractory coating, as stated in an earlier post in this thread. $99. Durability: Our heat refractory cement makes a thick and durable layer on the ceramic fiber Refractory Coating heat-guard is a water-based coating that can resist temperatures up to 3270°F (1800°C). 5-2" of castable refractory. بهترین پوشش های نسوز فورج را برای حداکثر دوام و مقاومت در برابر حرارت ارائه می دهد. 50 (0) In Stock. Hey I’m new to forging and wanted to know if what I’m experiencing is normal the coating that came with the forge I put on is cracking and outside around where the burner goes is turning white any help or Get yourself some real refractory and you'll be solid. Heat Stop 50 Refractory Mortar. It is also best to dab it on I've played with solid refractory forges before. , Ltd. Then paint over that with Plistix. Let it dry as per instructions 5. The coating has several benefits: it "refractory coating [] seemed like it lacked thickness. I used 2" ceramic blanket coated with refractory mortar rated to 3200*f. ITC 100HT can be used as a stand-alone product if you apply it over hard refractory, brick, or ceramic fiber. Refractory Coating Heat-Guard for Ceramic Fiber Insulation in Blacksmithing Forge, 3270°F High-Temperature Heat-Guard for Propane Forge, Kiln, Smelting Furnace Company: Visit the SIMOND STORE Store Amazon Product Rating: 4. HI-Temp Stove and Furnace Cement They also list a castable refractory, but they only rate it for 2000 degrees F Best Gas Forges for Knife Making. Ok guys, I'm in the process of building a forge, and I've got the basic details worked out. Does this sound like the right order? 1. Manufactured by Harbison Walker; 56. I rigidized it. Quick View Kast-O-Lite 30 LI+ 3000°F INSULATING Castable Refractory from $14. After the initial slow firing process to cure the refractory, I coated the inside with two coats of Plistix 900. FORTIFY your new Forge with ITC-100 HT Reflective Ceramic Coating. Thoughts? If anyone with some experience thinks it might work, I may experiment with it and see how it performs. While some smiths do use castable for their forges, it is mainly as a coating over a more delicate and better insulating material, such as Kaowool or soft bricks. Remove and repair all loose and weakened brick and hard refractory. I think I am going to put a second coat in also. I applied refractory cement. Depending on what you are using for a protective refractory coating, you may be able to thin that out enough to be a good rigidizer. Learn how to make your own blacksmithing forge step-by-step guide that walks you through forges in a blacksmithing shop. Building another forge and instead of paying small fortune shipping a bag of refractory (ideally castable) or buying ITC 100, is there a way to make a homemade batch of this stuff? I understand ITC 100 is gonna be tough to beat but even if I could make something that would be half as good that would offset the price to buy and ship online. The coating is used as a covering for ceramic fiber insulation, castable, or brick refractory. I'm planning on about a 1/8 -1/4” layer over Do you have broken fire bricks or refractory panels in your stove or fireplace that can no longer be sourced? (Boxing Week Forge & Anvil Sale) (Toll Free: 1-888-470-0010) or (LOCAL: 780-470-0789) or (TEXT ONLY: 587-401-2288) 0. com Colloidal Silica Rigidizer – Coating for Refractory Ceramic Fiber Products – 1 Quart Prev Next SIMOND STORE Insulating Fire Bricks, 2500F Rated, 1. Trust Yuzhou Xinyuan Refractory Co The forge is inspired by Alec Steele's double burner forge except it is just one burner. ITC 100 HT Ceramic Refractory Coating (5000°F) from $29. ITC-213 Coated metal can not be welded. 330-683-2200. Give it a thin coat of refractory, maybe two. Castable Refractory Cement Heat Cast 40. I think he then said to lay down a coat of ITC-100, then a coat of Satanite Refractory Mortar, and finally a coat of Bubble Alumina Refractory Coating to protect from flux. it's not suitable at the flame I would remove the bricks from the inside of your forge. Rigidized ceramic fiber products still need to be sealed for safety. I was planning on coating them in plistix 900F. 41 per Ounce ($0. If budget allows, I may use that Zirconia/Silica refractory coating on top of This propane forge was purchased from eBay and unboxed in another video. I made a JABOD design forge and decided to have the final coating be refractory cement instead of dirt. Not as durable as castable/rammable, fairly flux resistant if not cracked. Buy online for your forging projects. I started by blocking the ends with fire brick, no luck. I like the ceramic blanket, refractory, wash route for forge building. 8 I'm building a 2 burner propane forge and would like to line the inside with 1. A small torch would work as well. 2. Cut off 2 burners w shut off valves. 3270F Heat Guard Refractory Ceramic Coating 5 Lbs. Would like to know if I can install another layer of kaowool OVER TOP of my existing refractory, and then add another layer of refractory, and finally IR reflective ceramic coating. When people talk about refractory forges taking long(er) time to heat up they mean forges made completly out of castable, or with the inner layer being castable (e. ITC-100 is What is ITC-100HT Ceramic Coatings? ITC-100HT is a versatile high temperature coating rated up to 5,000℉ proven to achieve outstanding energy savings and refractory protection. I was wondering if you could coat the ceramic with a layer of refractory cement ( let say 1/2 inch) Second project-I've got going is a coffee can forge w home brew refractory curing, I've finished a Frosty T Burner and it's waiting for a forge to be mounted to and tuned. Heat guard Refractory Coating is water based refractory coatings. High temperature resistant coating for forge, foundry, and furnace. You can use this mortar for repairing, setting, and coating the fire bricks. (I put multiple thin coats on mine, there was enough. How about a 3100F Castable Refractory that cures in 12 hours and is rock solid, and can be used as a patch system (hot face patch)for existing forges/furnaces for $3. It is possible to Our ITC 100 HT is a Reflective Ceramic Coating rated to 5000°F. 5" thick wool blanket. It is used as a covering for ceramic fiber insulation or castable refractory. 5" X 9" X 1. As long as you have your blanket coated and there are no loose fibres blowing around your forge should work wonderfully. yes, kaowool, satinite, then Itc is a great combo. I have seen a couple that use portland cement and perlite that people say work well, but others say not to use those because it I am repairing my forge, itc,100 seems a little to expensive, i have heard about satanite ref. $149. Get it dry for some days 4. ITC 100 is a kiln wash, that's a final coating on the inside of a forge or kiln and ITC 100 isn't really very good for forges. This coating is used for coating of ceramic fibre lining to protect them against heat, flue gases and fumes. (Hercules brand refractory cement/mortar) Due to the very flowy nature of the cement I wanted to fire it before I made it look nice (hence the ridges and bumps). $72. 9%), which is important in some applications. 41 $0. I drove an hour to the nearest larger town just to Building another forge and instead of paying small fortune shipping a bag of refractory (ideally castable) or buying ITC 100, is there a way to make a homemade batch of this stuff? I understand ITC 100 is gonna be tough to beat but even if I could make something that would be half as good that would offset the price to buy and ship online. Enhance Efficiency Reflects radiant heat into the heating equipment to achieve high ITC Ceramic Coatings protect forge refractory and knife making equipment from the harsh environments to which they are exposed. PLEASE NOTE: All pre-cut lengths are 2 feet wide. 2300° F is the max temp rating, and operating temp rating is closer to 2200° F, which is great for most things, but not everything. It seals the crack on the inside wall of the kilns, furnace, or combustion chamber Burner port: A combination of steel tube on the outside of a forge or furnace, in line with a tunnel through internal refractory inside the equipment, through which a burner is placed, aimed, and sealed. 65 $0. Any help would be appreciated. There are alternatives that are cheaper such as plistix or a few more different named products. We offer top-quality forge refractory cement and refractory bricks, perfect for crafting a durable and efficient forge. KOL-30 is rated to peak temperature of 3000 °F (well above forge welding heat). I only coat my forge with 1/8 inch of refractory, gravel does not work for a smooth finish. Carefully slide the soft brick in the un needed Volume if the forge interior. I’m sure others will have a different opinion than me on the coatings. 65 /Ounce) $49. Cleaning After Use. If you notice any cracks or chips in the refractory coating, repair them with additional When it comes to high temp coatings, ITC 100 refractory work wonders for many applications, including kilns. As to the forge welding, I slip a thin high alumina kiln shelf into the forge when welding. So, you need to buy it separately and apply it for heat resistance. Inswool, burners, etc. Unfortunately, you should know that this gas forge doesn’t come with a refractory coating. There are no holes in the chamber. No useful purpose to a metal lining inside a forge. With this service, we'll apply and bake the ITC coating to the inside bricks and board insulation Simond Store 5 lbs. Yes, the fibers will break down and you don't want to breath them. Refractory Coating heat-guard is a water-based coating that can resist temperatures up to 3270°F (1800°C). ceramic wool refractory or K-26 insulating fire brick. Aluminum Foil Faced Ceramic Fiber Blanket Insulation 8#, 2400F, 1" x 24" x 12. Hydraulic set. By Mellin March 22 I had it fired as a porcelain at my local potter but small tiles can be fired in your forge. DESCRIPTION: Every professionally made forge or professionally written how-to-build-a-forge guide I have used has included rigidiser on the kaowool or recommended its use. My original plan was a think coating of satanite followed by a coating of itc100. برای نیازهای پوشش خود به ما اعتماد کنید. If the gas forge you buy has kaowool lining but no refractory coating. Thin coats like is won't impact forge heat up, really. Easily apply and withstands up to 3000F. I put the mix thru a screen and filtered out 1. The rigidiser, well, rigidises the wool and seals the fibers so they don't become airborne. g. ITC-100 is a high temperature ceramic coating, designed to achieve outstanding energy savings and refractory protection. Mr Volcano Kastolite 50-25 Plus Refractory (4. Figure 10 Click for Detail: The first coat of ITC-100 was cured with a big propane torch (a forge burner). 8 Fakespot Reviews Grade: A Adjusted Fakespot Rating: 4. 00 (0) Should have read your tutorial before doing my second forge. From what I've seen on the forum, 5 Pound Refractory Cement – 3000F Rated - High Temperature Refractory Coating for Ceramic Fiber Blanket Lining in Forge, Kiln, Smelting Furnace. It reflects radiant heat to the hot zone from the insulation surface that reduce the energy needed to achieve the target temperature thus it saves fuel and power. NO. However, you should re-apply the coating every few months to help maintain its efficiency. The wetting of the insulation helps the cement adhere to the insulation. Though for This is my first attempt at building a forge. Home made refractory Home made refractory. The selection methodology was rigorously guided by decision science principles, seamlessly integrating multiple attribute decision making (MADM), principal component analysis (PCA), and hierarchical I use meeco’s red devil refractory mortar for patching cracks. 4 out of 5 stars. of gravel out of my 4. Ceramic wool refractory. I got most of it right. Enhance Efficiency Reflects radiant heat into the heating Satanite Refractory Mortar: This refractory mortar works great for sealing the Inswool/Kaowool fibers on the walls of your forge. 3 I go through the steps and procedures for mixing and applying the rigidizer that comes with the Devil Forge DFSW2 forge. Slightly stronger compressive strengths. I coated the insulating wool with ITC-100HT Ceramic Coating using a sand blasting gu Part 3 to my how to set up mr volcano hero 2 forge kit. I will take your advice and look for a good price on ceramic fiber ITC 100 HT Ceramic Coating A versatile high temperature coating that is proven to achieve outstanding energy savings and refractory protection. I plan to use satanite as the inside coating,how much satanite do you all think ill need to coat the inside. The earliest known kilns date all the way back to 6,000 BCE; they were capacle of firing up to 1,652 degrees Fahrenheit (900 degrees Celsius). Heat Guard Refractory Coating – 1 lb – 2732F Rated – High Temperature Refractory Cement for Ceramic Fiber Insulation in Blacksmithing Forge, Kiln, High Temperature Refractory Cement for Ceramic Fiber Insulation in Blacksmithing Forge, Kiln, Furnace” Cancel reply. Refractory Cement is a heat-resistant material designed to line fireboxes and withstand very hot environments (2,000-3,000*F) such as firebox linings, ITC 100 HT Ceramic Refractory Coating for Forge or Furnace. ITC-100HT International Technical Ceramics LLC. ITC can be applied to That disclaimer made, I would not recommend anyone building a forge without a refractory clay coating ( satanite) and do not recommend the use of loose wool as a door. Took a couple days to dry. Typically a rigidizer is either sprayed on or lightly brushed on as it is super thin (like water). I coated the insulating wool with ITC-100HT Ceramic Coating using a sand blasting gu ENHANCED EFFICIENCY: This wet refractory cement protects the wall insulation inside the kilns, furnaces, or combustion chamber and prevents heat loss thus saves fuel or power. We've gained a large refractory protection. Toggle Navigation. I painted a good coat of Plistix inside, another neat trick. The inner layer of the forge is coated with refractory, as I was afraid the perlite/sodium silicate/aluminum oxide would fail. Speaking candidly, while Satanite has its place, approaching more versatile mortars; Sairset or Versuvius Super 8, or No 36 High Strength Mortar when added strength is needed- Mortars are for glueing bricks together - not castings. 16 sq. 00/lb For any new forge builders that are not me; get a known refractory concrete, build around that. I applied it anyway yesterday. Water glass cannot stand up to the expected temperatures at the cold face-side of a 1/2" layer of hard refractory layer, which most of us recommend as a seal coat, flame face, and physical armor layer between super-heated forge atmospheres, and insulation layers. ft. The idea is to remove water that is still left in the refractory coating after the drying. ITC-100 is known for its ability to increase efficiency, reduce fuel costs, and help your forge reach higher temperatures in a quicker time frame. Use it alone or as a base coat for other ITC products. A simple thin coating of zircon, blanket rigidizer and kaolin will I need to rigidize it and still coat refractory about 1in maybe a half in then i want to do a itc 100 but its out of my price range. Refractory Coating Care. 95 $ 124. Though for How to seal Kaowool insulation with refractory cement in a gas forge. Enhance your setup with firebrick for as I said to you in another thread, kaowool does not necessarily require a refractory cement coating. From what I've read casting in that much cement will hold the heat nicely, but it takes forever for the forge to get up to heat, where it's minutes with the wool style forge. Your email address will not be published. You mix it Today I'm going to prepare my Devil Forge refractory wool with the rigidizer it comes with. I will be using this forge for general Once coated, it should last many years before it needs replacing. Want to add performance and efficiency to your new forge? Quicker heat-up times and better fuel efficiency (Improvements of over 25% are commonly seen). APPLICATION: Effective as a fire refractory cement for air setting in fire bricks and binding ceramic fiber insulation in the gas forge, ceramic kilns, inductions, furnace foundries. Our comprehensive selection of forge and refractory materials is designed for blacksmiths, metalworkers, and enthusiasts looking to build or upgrade their forges. Buy SIMOND STORE Refractory Cement 5 Pound – High Temperature (3000F) Rated – Refractory Coating for Ceramic Fiber Insulation in Blacksmithing Forge, Kiln, Smelting Furnace: Firing Accessories - Amazon. Refractory is not technically needed for a gas forge but if any is used, it's just a thin coating over the wool to give slight protection in use. Use the coating as a standalone product or a base coat for other ITC coatings. ITC 100 HT works by reflecting radiant heat back into the furnace, kiln, or forge to achieve high temperatures quickly and efficiently. Colloidal Silica Rigidizer – Coating for Refractory Ceramic Fiber Products – 1 Quart Prev Next SIMOND STORE Insulating Fire Bricks, 2500F Rated, 1. But of importance just the same. Since then I've had the forge up to welding heat a few times. This is a small forge that's made out of an old Balloon Time Helium tank Should be here in a few weeks. I have yet to test it out on plain rigidised blanket but we can tackle that in this thread. Refractory Mortar 15 lbs Wet Refractory Cement for Fire Bricks & Insulation. Every professionally made forge or professionally written how-to-build-a-forge guide I have used has included rigidiser on the kaowool or recommended its use. $51. Fumed silica is a much better rigidizer than sodium silicate. Edit: My experience comes from backyard foundry work. I have used it before. You want as little hard refractory / brick in there as possible. If your ceramic blanket refractory hardens without rigidizer or similar treatment it means it's ready to be replaced. Updated on 03 Dec 2022. I am just now starting to forge. 25 Inch x 4. 5 lb. Earth. Home. HiE-Coat™ 840-Series coatings are ideal for improving the radiant heat transfer efficiency in gas-fired furnaces and kilns used in petrochemical refineries and the ceramic, chemical process and power generation industries. Satanite Refractory ITC 100 can be used as a final coat over ITC ITC 213, ITC 148 and ITC 200EZ. It prevents heat loss. 25" each) for the bottom Finished in 3000F ceramic Additionally, our refractory coating offers excellent thermal shock resistance, making it suitable for a wide range of forging applications, Whether you are operating a metal forging business or a hobbyist blacksmith, our refractory coating is an essential solution for maintaining the integrity of your forge. Remove ash and leftover fuel after each use. to shock an abrasion. The description should mention gravel in the Heat Guard Refractory Coating 5 LBS - High Temperature Refractory Cement for Ceramic Fiber Insulation Blanket in Blacksmithing Forge - Heat Guard for Propane Forge, Kiln, Smelting Furnace, 3270F Rated. I have already put on a coat of Ins-tuff Ceramic-Fiber Rigidizer. Make sure that your forge has been coated with refractory beforehand (Satanite refractory is provided with the Mr Volcano Hero forge). Holds up really well and I hardly repair. Double burner forge with 2300F capacity. After waiting 24 hours after the 2nd layer of refractory has been applied, you are now ready to cure the refractory to make it a one solid piece. ITC-100 is known for its ability to increase efficiency, reduce fuel costs, and help your forge reach higher temperatures in a quicker time frame. The outer walls of the forge would be 5mm thick, it would have a layer of kaowool in the top and bottom of the forge covered with Kast-O-Lite. It can be easily applied by spraying, rolling, dipping, or brushing. ivfdh nncot nycq cwbt pgdof aihdvg kqd nwhyqu wfsaib scp
Forge refractory coating. After curing the first coat, a second coat can be applied.
